Contents
1. inspection standard
1.1 Definition of nouns
1.2 Tools, equipment, environmental requirements
1.3. inspection item
1.4. Tempered glass screen protector appearance inspection standard
2, inspection Specification
2.1, DROP BALL TEST
2.2, DROP TEST
2.3, Hardness of surface
2.4, Fingerprint proof effect
2.5, High/low temperature storage
3, Quality contrast images
3.1 Glass cracks contrast after bending
3.2 Water drop
1, inspection standard
1.1 Definition of nouns
1.1.1 CG:Cover glass,Glass screen Protector。
1.1.2 Ink area: Cover Glass Ink area
1.1.3 Viewing Area: View Window area
1.1.4 S: square meter ( unit mm²)
D: diameter (unit: mm)
L: length (unit: mm)
W: width (unit: mm)
N: Number
D: Distance(unit: mm)
1.1.5 legend
1.1.5.1 Dot definition
1.1.5.2 Linear definition
1.1.5.3 The sawtooth definition
1.2. Tools, equipment, environmental requirements
1.2.1 Test condition
1.2.1.1 illuminance:800-1200Lux
1.2.1.2 temperature:23±2 ºC
1.2.1.3 humidity:50±20%RH
1.2.1.4 Inspection sight distance:30±5cm
1.2.1.5 Inspection point of view: up and down,
right and left 45º
1.2.1.6 Inspection time:10s(Defect is not visible
within 10 s, Can be seen as a good product)
1.2.2 Inspection equipment
1.2.2.1 2D microscope
1.2.2.2 table lamp
1.2.2.3 Ion fan
1.2.2.4 10 times ocular lens
1.2.2.5 comparison sheet
1.2.2.6 Black and white background
1.2.2.7 spectrophotometer
1.3. inspection item
1.3.1 appearance inspection:according to《Tempered glass screen protector
appearance inspection standard》
1.3.2 dimension measurement:Based on the engineering drawings。
1.3.3 The thickness of the ink inspection(Frame):Based on the engineering
drawings
1.3.4 The hardness of surface:7H(750g).
1.4. Inspection progress
1.5. Tempered glass screen protector appearance inspection standard
Project | Standard | Inspection method | Remark |
---|---|---|---|
Line defect | 1. 0.05mm<W≤0.08mm And L≤8mm,allow 1 line. 2. Over the range as above,disallow | Visual detection; Film ruler | |
Silk printing Sawtooth | Diameter<0.1mm, Spacing<20mm, allow 2 | Visual detection; Film ruler | |
AB glue deflection | ±0.1MM, allow | Visual detection; Film ruler | |
Excessive glue/ indentation/Bubble | Excessive glue area>0.1MM ²; Indentation and bubble diameter>0.1MM, disallow | Visual detection; Film ruler | |
Scratch | Scratch area>0.08M ², disallow | Visual detection; Film ruler | |
Glass pits | Diameter>0.1mm, disallow | Visual detection; Film ruler | |
Edge breakage | Disallow | Visual detection; Film ruler | |
Dirty spot | White dirty spot disallow; Black dirty spot:diameter>0.1mm, disallow | Visual detection; Film ruler | |
Skipping print | Diameter > 0.1mm, disallow | Visual detection; Film ruler | |
Silk printed area spot | Area >0.08mm ², disallow | Visual detection; Film ruler | |
Printing ink spilled | Disallow | Visual detection; Film ruler | |
Baseboard | Light leak: area>0.2mm ², disallow | Visual detection; Film ruler | |
Printing effect | Smoothness, No sawtooth, Shadow, break line | Visual detection; Film ruler | |
self-applying | Application is smooth, seamless. 2.5D products air exhaust completed by one time, 3D products air exhaust basically complete, and completed after lift and application again. | Visual detection; Film ruler | |
Rubbing testing | Initial water drop angle>110°; Use #0000 steel wool(superficial area 10*10MM) with 1kg friction force rubbing, after 2000 times ,water angle ≥90° | Rubbing tester | |
Transparent | >90% | Luminometer | |
Hardness testing | 8.5-9H | Pencil Hardness tester | |
Drop testing/Steel ball testing | 32g steel ball free drop at height of 40cm test frame,each test For front side and opposite side. | Steel ball drop tester | |
Cross-Cut Tester | Use cross-cut tester scribing “#” on the silk printed surface, then use 3M adhesive glued the “#” and pull straight up, ink off after 3 times | Cross-cut tester; 3M 810 | |
Overall length | ±0.05mm | Two dimension measuring instrument | |
Overall width | ±0.05mm | Two dimension measuring instrument | |
Cut-out length | ±0.05mm | Two dimension measuring instrument | |
Cut-out width | ±0.05mm | Two dimension measuring instrument | |
edge area | 0.21T(0.25±0.05mm), 0.33T(0.4 ±0.05mm); 0.15T (0.15±0.05mm) | Two dimension measuring instrument | |
Thickness | screen surface thickness: 0.28-0.32mm; Edge thickness: 0.6-0.7mm; | Micrometer |
2, inspection Specification
2.1, DROP BALL TEST
Test environment: Steel ball drop tester
Test objective: Test the product impact resistance performance
Test method: Free drop three times at height of 30cm(Center of screen protector)
Test standard:The product is not crush.
2.2, DROP TEST
Test environment: Drop test frame
Test objective: Test the anti-dropping performance of glass screen protector
Test method: Free drop at height of 30cm test frame(cement floor),Each test For
front side and opposite side.
Test standard: Test sample appearance not cracked.
2.3, Hardness of surface
Test condition: Pencil Hardness tester
Test objective: Test the hardness of surface
Test method: Use 7H pencil【MITSUBISHI】,pencil lead sharpening to cylindrical and smoothed flat on the sand paper,install it on the pencil hardness tester(Pencil and horizontal plane angle of 45 °) ,load 765g, push pencils sliding forward not less than 7 mm, Then use the eraser wipe marks clean, check whether there is any scratch on product surface.
Test standard: Product surface without scratches
2.4, Fingerprint proof effect
Test condition: Water Angle tester、rubbing machine
Test objective: Test the fingerprint proof effect of glass surface
Test method: The initial water Angle ≥112±2°
Test standard: Use No.0000 steel wool(superficial area 10*10MM),1000 g friction force, after 2000 times friction ,water angle ≥100°
2.5, High/low temperature storage
Test condition: 80℃ /-40℃
Test objective: High/low temperature storage performance test
Test method: After placed in temperature 80℃/-40℃ 240 hours,placed in indoor temperature 24 hours, Check the performance and appearance of the product.
Test standard: Sample performance and appearance conform to the finished product inspection standards.
3, Quality contrast images
3.1 Glass cracks contrast after bending
3.1.1 Powell Corning Glass
3.1.2 Powell Asahi Glass
3.1.3 Compare
3.2 Waterdrop
3.2.1 Powell Glass screen protector water drop
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